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this post was submitted on 20 Oct 2023
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Bullshit.
The thermal coefficient of expansion of say... Aluminum is 23.
That means that when a 1 meter piece of Aluminum rises from 20C to 21C, just one degree Celsius, it grows by 23 microns.
Your 3D printer is not a temperature controlled precision instrument. Your tolerances are no where close to 10 microns let alone 1 micron.
There are micron-level precise instruments in the engineering world. They all come with temperature characteristics because thermal expansion is a bitch. 3D printers that literally heat up hundred degrees and cools down regularly literally can't be this precise, the heat alone wrecks your precision.
Your resin printer does not have the resolution of 1/15th the size of a damn white blood cell. Your blood is 15 microns per cell or so. Red blood cells are smaller at around 7 microns.
You, and Elon, have confused your units quite significantly. I've given you the opportunity to see your error by reminding you the difference between thou, mils, mm, and microns. But apparently you haven't gotten the hint yet.
My university created micrometer-sized balls, gears, and other such devices. They're called MEMS and are really cool. They're not made with 3d printers but instead lithography (same technology as computer chips, because they're so small its easier to make through lithography). You've confused your units and its clear based off of how you've been talking. Take a step back, and double-check the difference from thou, mil, mm, and microns.
Thanks for giving me more absurd examples. Your UV light is a 400nm wavelength or so. Or roughly 1/3rd a micron. The fucking wavelength of your curing light.
Now get outta here with your attempts at pretending that your $200 UV printer has the level of accuracy of three fucking wavelengths of the light it's using.
The size of the color red? That's 700nm wavelength, or 0.7 microns. Your resolution that you're printing here is no where close to the size of red-light photons.
Oh, so you don't know how light works either. Good grief man... light has a size and you're running up against the size limitation of the light itself. Especially because I know for a fact that these UV Printers are NOT using lasers, so you have no way to actually line up all the photons to hit the same location since their wavelengths are all unaligned.
In any case, car parts are not made at scales comparable to the wavelength of infrared light (ie: the "size" of a infrared-light photon).
Wavelength has a very direct impact on the resolution you can print because it's an optical system. Under perfect conditions, it'll be diffraction limited, which is typically anywhere from several hundred nm to tens of microns. That's an ideal system though, you're actually going to be getting a dimensional accuracy somewhat above that in practice, probably tens to hundreds of um.
I couldn't find official dimensional accuracy specs for any formlabs machines except the 1, which lists 150um. Perhaps you're talking about the 3, which has a specified minimum spot size of 85um according to this paper. Where did they claim micron dimensional accuracy?